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Radiant heating - function, types and possible applications

September 29, 2021
Moderne Industriehalle mit Maschinen und Geräten.

Everyone is familiar with classic heating systems that heat room air by convection - the white panel radiators with internal heat conducting plates have been supplying millions of homes and offices with indirect heat via hot water and air for decades. Radiant heaters, also known as heat wave heaters, are far less well known. Their functional principle differs fundamentally from that of classic radiators, as water and air play no role in heat transfer. Instead, radiant heaters transfer electromagnetic infrared heat radiation directly to floors, walls, objects and people. This principle is similar to solar radiation. Even when the ambient temperature is cool, radiant heaters warm rooms ideally. In addition, users of radiant heating systems save a lot of Energy.

But how do radiant heaters actually work? And what types are there? Read all about radiant heating systems and why they are the ideal choice for industrial and event halls in our article.

Radiant heaters - the difference between light and dark radiators

Heating systems as we know them from our private environment work with water, which is heated at a central point, flows through the radiator and thus heats the room. Radiant heating systems, on the other hand, do not require a transfer medium such as water, which is heated centrally, but instead generate heating energy directly in or on a radiating component, which projects the heat into the surroundings. There are two different types of radiant heaters: Bright radiators and dark radiators. Both variants are similar, but have a different mode of operation.

Characteristics of high bay heaters

In radiant heaters, which are bright radiators, a fuel gas mixed with the combustion air burns on a high-temperature-resistant, perforated ceramic plate. The burner surface heats up to temperatures between 750 °C and 950 °C in the process. The plate of the radiant heater glows visibly, which gives the heater its name, and emits infrared radiation into the environment. As soon as the radiation hits solid bodies, it is converted into heat. The exhaust gases produced by this open combustion are usually released into the open air with the room air. It is therefore important to ensure adequate ventilation, for example with ceiling fans.

Characteristics of dark radiators

The second type of radiant heaters are so-called Dark radiator, which today are usually called infrared radiators. They are also among the decentralized hall heating systems that combine heat generation and heat transfer in one device. Although their physical principle is identical to that of bright radiators, they have a different mode of operation. Dark radiators do not work with open combustion, but with pipes, usually in a U-shape. A combustion gas, usually natural gas, flows through these tubes at a temperature of up to 800 °C - a suction fan at the end of the tube generates the negative pressure for transporting the combustion gas, which is burned by a burner. The average surface temperature of 250 °C to 500 °C is approximately the same along the entire length of the pipe. Finally, a reflector directs the infrared radiation from the pipes into the heating area so that the heat generated by the radiant heating is transferred to the surroundings.

Why the name dark radiator is outdated from a technical point of view

In contrast to bright radiators, the term dark radiators used to refer to a non-glowing heating surface in radiant heaters. Today, however, there are also devices with glowing tubes in the high-performance class of dark radiators. So why are they not classed as bright radiant heaters? Because they work with closed rather than open combustion. The name infrared radiator therefore seems more appropriate for this type of radiant heater. The great advantage of closed combustion is that users can discharge exhaust gases in a controlled manner via pipes. And, if desired, the residual heat can be transferred to a heat exchanger to heat offices, for example, via a classic hydraulic heating system.

A brief digression: it doesn't always have to be natural gas

Electric radiant heaters are a special form of radiant heating. They do not rely on the combustion of a fuel, but on a current flow in an electrical resistor. However, electric radiant heaters do not generally play a role in the heating of indoor buildings - they are more suitable for baby changing tables or the heating of benches and tables in beer gardens. Nevertheless, this is an exciting approach that will be further developed and expanded over the next few years to offer alternatives to radiant heating systems, such as dark and light radiators, as well as classic heating systems.

This is where radiant ceiling panels differ from other radiant heating systems

Radiant ceiling panels also work with thermal radiation - heating elements in the form of profiled strips made of sheet steel with welded-in pipes. Hot water flows through the pipes, heating the radiant surfaces so that they emit radiant heat. Radiant ceiling panels can also heat large halls. Due to their low temperature, radiant ceiling panels require very large areas on the ceilings and therefore a relatively large amount of space. In addition, hot water as an activator is a very inert medium. Temperature changes and adjustments of the heating operation to a dynamic daily routine can therefore not be realized as quickly as with gas-powered radiant heating systems.

Radiant heating - the optimal choice for industrial halls

Halls with ceiling heights of several meters have a gigantic volume and only a small part of around 20 percent is the usable area - usually 2.5 meters above the floor. The problem: with classic convection, it is difficult to heat this area in a targeted and efficient manner. This is because warm air does not stay in one place, but always rises upwards - to where nobody needs it. A physical principle that is incorruptible and causes hall operators a great deal of heat loss. In addition, warm air currents cause dust turbulence and unpleasant draughts in halls. With radiant heaters such as light or dark radiant heaters, this does not occur and targeted heat dissipation is ensured.

Aspects that speak for decentralized radiant heating systems

As already mentioned, radiant heating enables the targeted heating of the desired area of a hall. It is therefore pleasantly warm where people are working, while it remains cool in the upper layers of air. Even when gates and doors open and close frequently. Radiant heating systems are therefore not only absolutely efficient, but also save a great deal of energy.

The heat from radiant heating systems is also immediately available, as there is no need for a reaction-carrying detour via heat-conducting media such as water and air. This means that rooms that normally remain cold can also be heated efficiently for short periods of use. For example, storage rooms that employees rarely enter. As there are no draughts when heating with radiant heating, dust pollution is also reduced. This makes infrared systems ideal for allergy sufferers and a generally more pleasant and healthier indoor atmosphere.

Save up to 70 percent energy with radiant heating

However, radiant heating systems not only make it possible to heat cold rooms quickly and for a short time, they also allow operators to divide huge hall spaces into several heating zones. This means that they do not have to set a standard temperature, but can, for example, set different temperatures near the Waste heat of machines and systems, but more in the storage area. In this way, radiant heating provides all employees with the perfect feel-good temperature - without wasting any energy.

If users also network the radiant heaters with intelligent control systems and analysis software, they can continuously monitor and optimize all heating operation parameters. The bottom line is enormous cost savings. Compared to conventional convection systems, hall operators generally save between 30 and 50 percent energy with these radiant heating systems, and up to 70 percent depending on the project.

A small example: St. Pauli fish auction hall saves around 50 percent on energy costs with radiant heating

However, radiant heating systems are not only used in industrial halls. Word of their advantages has long since spread in the event industry. You can find the Heating systems now also at concerts, art exhibitions and Company eventswhich take place in unusual locations - such as old fish factories or heating plants.

For example, in the old fish auction hall on the St. Pauli fish market. Radiant heating systems from KÜBLER provide pleasant warmth on the stage as well as at tables, benches and food stands in the 103-metre-long and 23-metre-wide hall, which is eleven meters high at the dome. The cubic meters of air above the usage area, on the other hand, remain cool. Without disturbing anyone. On the contrary: the operators save up to 50 percent in energy costs compared to conventional warm air heating systems.

Everything you need to know about energy-saving hall heating systems in practice
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